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Industrial Ultrapure Water System

RO + EDI & Mixed-Bed Trains · up to 18.2 MΩ·cm

≥18.2 MΩ·cm
Resistivity
≤0.5 μg/L
TOC
0.5–100 m³/h
Capacity

KONCHE industrial ultrapure water systems are designed for semiconductor, PCB, display, photovoltaic, battery and precision-manufacturing processes. The official product page specifies RO + EDI + UV treatment, resistivity of at least 18.2 MΩ·cm, TOC up to 0.5 μg/L and a standard capacity range of 0.5–100 m³/h.

Discuss Your Requirement
KONCHE industrial ultrapure water system with membrane housings, tanks and polishing loop
KONCHEINDUSTRIAL WATER TREATMENT SYSTEMSMODEL KONCHE UPW · INDUSTRIAL ULTRAPURE WATERPOLISHING TRAINLOOP DISTRIBUTIONVERIFIED FEEDENGINEERED BY KONCHE · 2026
QUICK TECHNICAL ANSWER

What is an Industrial Ultrapure Water System?

KONCHE industrial ultrapure systems: pretreatment, double-pass RO, EDI and UV trains producing ≥18.2 MΩ·cm water with TOC ≤0.5 μg/L for electronics and precision manufacturing.

What it delivers

  • One product family: 15–18.2 MΩ·cm EDI polish, 1–10 MΩ·cm mixed-bed deionization, and ≤2 μS/cm pharmaceutical purified water
  • Stable ≥18.2 MΩ·cm ultrapure water with TOC ≤0.5 μg/L
  • Chemical-free continuous deionization — no acid or caustic regeneration, no regenerant waste
  • PLC automatic operation with alarms; modular 0.5–100 m³/h design scales by adding modules

Why trust KONCHE

  • Designed to GB/T 11446.1 electronic-grade water standard
  • Nearly 30 years of water-treatment engineering with 500+ delivered projects
  • RO membranes, EDI stacks, filters and UV lamps supplied directly from KONCHE at factory pricing

Where we stand out

What matters to youHow KONCHE delivers
Water-quality stabilityDouble-pass RO + EDI train keeps quality fluctuation small, protecting product yield
No chemical regenerationEDI electro-regeneration eliminates acid/caustic handling and regenerant discharge
Scale as you growModular 0.5–100 m³/h design — expansion adds modules, not a new plant
Lower running costConsumables supplied direct from the manufacturer at genuine, lower prices
PRODUCT DOCUMENTATION

KONCHE industrial ultrapure water systems are designed for semiconductor, PCB, display, photovoltaic, battery and precision-manufacturing processes. The official product page specifies RO + EDI + UV treatment, resistivity of at least 18.2 MΩ·cm, TOC up to 0.5 μg/L and a standard capacity range of 0.5–100 m³/h.

KONCHE ultrapure systems combine multi-media and activated-carbon pretreatment, double-pass RO, EDI and UV sterilization with an optional polishing mixed bed. Capacities span 0.5–100 m³/h with resistivity ≥18.2 MΩ·cm and TOC ≤0.5 μg/L, engineered to GB/T 11446.1 electronic-grade water. Typical projects: semiconductor and wafer fabs, PCB, optoelectronic displays, photovoltaics, lithium batteries and electroplating lines.

WORKING PRINCIPLE

01

Pretreatment

Multi-media, activated carbon and security filtration reduce suspended solids, residual chlorine and particles before RO.

02

Double-pass RO

Two membrane passes provide primary desalination and reduce the ionic load on EDI.

03

EDI deionization

Ion-exchange resin, selective membranes and a DC field continuously transfer residual ions into the concentrate stream.

04

Final polishing

254 nm UV supports microbial control; 185 nm UV, polishing resin and terminal filtration are added when the final specification requires them.

PROCESS ROUTE — RO + EDI

Continuous electrodeionization (EDI) polishes double-pass RO permeate to 15–18.2 MΩ·cm without acid or caustic regeneration — the chemical-free deionization backbone of KONCHE industrial ultrapure trains.

01

RO pretreatment

RO reduces dissolved salts and prepares EDI feed water; the official reference requires EDI feed conductivity no higher than 40 μS/cm.

02

Ion migration

Cations and anions move through their corresponding ion-exchange membranes under the DC field.

03

Continuous resin regeneration

H⁺ and OH⁻ generated from water dissociation regenerate the ion-exchange resin during operation.

04

UV protection

254 nm UV is used after EDI when microbial control is required in storage and distribution.

EDI train technical data

ParameterValue
Model rangeKCEDI-0.5 to KCEDI-100
Capacity0.5–100 m³/h
Product-water resistivity15–18.2 MΩ·cm
TOC≤0.5 μg/L
EDI-stage recovery90–95 %
EDI feed conductivity≤40 μS/cm
Operating voltage50–600 V DC
Operating current1–30 A DC
EDI stacks1–8 per system

EDI model range

ModelCapacityTypical application
KCEDI-11 m³/hSmall laboratories and pilot systems
KCEDI-1010 m³/hMid-size plants, pharmaceutical formulation
KCEDI-3030 m³/hLarge enterprises, electronics and semiconductors
KCEDI-100100 m³/hCentral ultrapure-water supply

PROCESS ROUTE — ION-EXCHANGE DEIONIZATION

Mixed-bed ion exchange delivers 1–10 MΩ·cm deionized water — as a standalone polishing route or as the final barrier behind EDI when the approved water-quality target requires it.

01

Cation exchange

H-form cation resin removes Ca²⁺, Mg²⁺, Na⁺ and other cations while releasing H⁺.

02

Anion exchange

OH-form anion resin removes sulfate, chloride, bicarbonate and other anions while releasing OH⁻.

03

Mixed-bed deionization

H⁺ and OH⁻ combine to form water, allowing product-water resistivity of 1–10 MΩ·cm.

04

Chemical regeneration

Exhausted resin is separated and regenerated using hydrochloric acid and sodium hydroxide before returning to service.

Deionization train technical data

ParameterValue
Model rangeKCDI-0.5 to KCDI-100
Capacity0.5–100 m³/h
Product-water resistivity1–10 MΩ·cm
ResinGel or macroporous uniform-particle resin
VesselFRP or rubber-lined steel
RegenerantsHCl + NaOH
Reference regeneration cycle8–24 , dependent on ionic load hours
Service velocity20–40 m/h
Working pressure0.2–0.6 MPa

Deionization model range

ModelCapacityTypical application
KCDI-11 m³/hSmall laboratories, industrial rinsing
KCDI-1010 m³/hMid-size plants, boiler make-up
KCDI-5050 m³/hLarge enterprises, chemical batching
KCDI-100100 m³/hIndustrial bases, central pure-water supply

CORE BENEFITS

AdvantageCustomer benefit
Stable 18.2 MΩ·cmDouble-pass RO + EDI process keeps quality fluctuation small — product yield is protected.
No acid or caustic regenerationEDI electro-regeneration discharges no regenerant waste — no pressure from environmental inspections.
Fully automatic operationPLC + touch screen with multiple protections and alarms; no dedicated operator required.
Modular designFull 0.5–100 m³/h range; expanding capacity only adds modules.
Consumables supplied directRO membranes, EDI stacks, filters and UV tubes direct from KONCHE — genuine parts at lower cost.

TECHNICAL DATA

ParameterValue
Product-water resistivity≥18.2 MΩ·cm at 25 °C
TOC≤0.5 μg/L
Particles ≥0.2 μm≤1 particle/mL
Microorganisms≤1 CFU/mL
Silica≤5 μg/L
Capacity0.5–100 m³/h; custom systems available
Recovery60–85 , subject to process design %
ControlPLC automatic control + touchscreen

MODEL RANGE

ModelCapacityTypical application
KC-UPW-0.50.5 m³/hLaboratories, small pilot lines
KC-UPW-1/21–2 m³/hPrecision rinsing, optoelectronics, PCB
KC-UPW-5/105–10 m³/hElectronics plants, lithium batteries, electroplating lines
KC-UPW-20/5020–50 m³/hMid-to-large electronics and photovoltaic plants
KC-UPW-100100 m³/hLarge-site central supply (custom)

Note: capacity and configuration of every model can be customized to actual project requirements.

INDUSTRY APPLICATIONS

IndustryWater pointSystem value
Semiconductors / wafer fabsWafer rinsing, etching solutionsZero ion residue protects yield.
PCBDeveloping, plating and final rinsePrevents ionic contamination and short circuits on board surfaces.
Optoelectronic displaysUltrasonic glass-substrate cleaningParticle- and mark-free surfaces raise yield.
PhotovoltaicsWafer rinsing and texturingStable water quality keeps conversion efficiency consistent.
Lithium batteriesElectrode materials and cell rinsingLow metal-ion water protects battery safety and service life.
Electroplating and surface finishingBath make-up and workpiece rinsingFewer impurities carried in — brighter, more uniform coatings.

APPLICATION — PHARMACEUTICAL PURIFIED WATER

The same product family delivers pharmacopoeia purified water — conductivity ≤2 μS/cm, microbes ≤100 CFU/mL, TOC ≤500 ppb — on hygienic 316L trains designed around GMP qualification workflows.

01

316L stainless steel

Hygienic piping, valves, storage and wetted components can be specified in 316L stainless steel.

02

Controlled surface finish

Internal surfaces are electropolished to Ra ≤0.4 μm.

03

Full circulation

The distribution loop is designed to minimize stagnant water and return continuously to storage.

04

Online monitoring

Conductivity, TOC, flow and temperature monitoring supports operating records and deviation review.

05

Validation documentation

DQ, IQ, OQ and project-specific PQ support can be defined in the contractual documentation scope.

Pharmaceutical train technical data

ParameterValue
Water-quality referenceChinese Pharmacopoeia 2020 purified water
Conductivity≤2 μS/cm at 25 °C
Microorganisms≤100 CFU/mL
TOC≤500 ppb
Capacity0.5–20 m³/h; customizable
Sanitization80–85°C hot-water sanitization
Piping316L stainless steel, hygienic design
ControlPLC + touchscreen; data-recording options

Pharmaceutical model range

ModelCapacityTypical application
KC-PW-0.50.5 m³/hLaboratories, small preparation rooms
KC-PW-22 m³/hMid-size pharmaceutical plants, API production
KC-PW-55 m³/hFormulation lines, medical-device rinsing
KC-PW-1010 m³/hLarge pharmaceutical enterprises, cosmetics
KC-PW-2020 m³/hCentral supply for large plants (custom)

SELECTION GUIDE

01

Set the final-water target

Confirm resistivity, TOC, particle, microbial and silica limits from the production process.

02

Test the source water

Use a current water analysis to size pretreatment, RO recovery and cleaning requirements.

03

Confirm demand

Calculate peak flow, daily volume, operating hours, redundancy and storage.

04

Define the distribution loop

Confirm piping material, loop length, return conditions, UV position and point-of-use requirements.

REFERENCE PROJECT

Representative KONCHE ultrapure-water projects (client names anonymized):

10 m³/h ultrapure-water system delivered for an electronics plant in Shenzhen.

IndustryElectronic manufacturing
Capacity10 m³/h
ProcessDouble-pass RO + EDI

Municipal feed water; output resistivity stable at 18.2 MΩ·cm. Replacing the previous mixed-bed system eliminated acid and caustic regeneration, cutting annual operating cost by about 20%. The plant has run continuously and stably for three years.

FAQ

How is system price determined?

Price depends on capacity, feed-water condition, final-water target, materials, redundancy, monitoring and distribution scope.

How do I choose EDI or a polishing mixed bed?

EDI is suited to continuous deionization. A polishing mixed bed can be added as the final barrier when the approved water-quality and reliability target requires it.

Why can resistivity fall?

Common causes include exhausted pretreatment, RO fouling, EDI scaling, carbon-dioxide ingress, microbial growth or distribution-loop contamination.

What determines operating cost?

Power, recovery, pretreatment chemicals, filters, membrane cleaning, EDI condition, UV replacement and distribution-loop operation are the main factors.

Does EDI require chemical regeneration?

Routine acid-and-caustic resin regeneration is not required because the DC field and water dissociation continuously regenerate the resin during operation.

How often is the resin regenerated?

The regeneration cycle is typically 8–24 hours, depending on feed-water salinity and product-water volume. RO pretreatment extends the cycle substantially.

How does purified water differ from WFI?

Purified water is produced by RO + EDI with conductivity ≤2 μS/cm. Water for injection is produced by distillation with an endotoxin limit of ≤0.25 EU/mL and is used for injectable and sterile preparations. Purified water can serve as feed water for WFI generation.

MAINTENANCE

ItemReference cycleWork
Pretreatment media6–12 monthsInspect pressure drop and water quality; replace or service as required.
RO membranesClean every 6–12 months; replace by conditionTrack flow and desalination and clean when performance declines.
EDI moduleAnnual inspectionTrend resistivity, current, voltage, pressure and recovery.
UV lampsBy operating hoursReplace according to lamp specification and intensity trend.
Distribution loopOngoingMaintain circulation, monitor return water and sanitize according to the approved procedure.

WHY KONCHE

01

Nearly 30 years of expertise

Since 1997, Konche has accumulated practical experience across raw-water conditions, treatment processes and industrial project delivery.

02

Professional customization

Each system is designed around the water analysis, industry standard, site condition, capacity and final use.

03

Controlled system quality

Component selection, factory testing, water-quality verification and process control are managed as one complete system.

04

Full-cycle technical service

KONCHE supports proposal alignment, technical documentation, consumables supply, maintenance guidance and remote operational clarification.

PROJECT INQUIRY

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Send your water analysis, target capacity and application. Konche will help select and configure the suitable system.

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